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NPD Quality Engineer
Sensata Technologies
Quality Assurance
Pune, Maharashtra, India
Posted on Tuesday, October 10, 2023
The QA Engineer is responsible for making sure all products meet company and industry quality standards. Responsibilites also include designing and implementing tests, debugging and defining corrective actions.
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General Responsibilities
• Designs, implements and maintains quality assurance protocols and methods for processing materials into partially finished or finished products
• Conducts the planning, implementing and managing compliance of manufacturing and production processes with internal and external safety, quality and regulatory standards requirements for worldwide distribution
• Handles design methods and procedures for inspecting, testing and evaluating the precision and accuracy of production processes, production equipment and finished products
• Conducts analysis of reports and production data to identify trends and recommend updates or changes to quality standards and procedures when necessary
• Develops methods for testing, sampling and training
• May act as internal consultant by providing technical guidance on most complex projects
• Works with quality inspection supervisors to train and oversee inspectors in their use of control forms, procedures, and correcting quality problems
Experience / Qualifications
• A university degree required (i.e. Bachelors degree) or equivalent relevant work experience.
• Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
• Strong communication skills; oral, written and presentation
• Strong organization, planning and time management skills to achieve results
• Strong personal and professional ethical values and integrity
• Holds self-accountable to achieving goals and standards
• Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
• Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers
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- Deploy Quality policy, objectives and goals within cross-functional teams
- Assure quality systems are current and accurate
- Ensure globally consistent use of the Sensata NPD process to drive results
- Drive continuous improvement of the Sensata NPD process by supporting design of quality management system
- Develop and deliver standard global training for Sensata's Quality Academy
- Contribute ideas to product improvement roadmaps based on lessons learned & best practices (including industry standards ASTM, ISO, CQI, etc.) by facilitating kaizen and lean initiatives
- Review customer quality agreements and requirements for deployment within APQP process
- Review requirements and translate to operational controls and instructions (including reinspection, rework and containment)
- Audit engineering and project management work products for clarity, completeness and compliance
- Demonstrate full ownership of product quality by driving all relevant functions towards 100% robustness in meeting specifications/performance requirements
- Assure compliance to defined operational controls and instructions
- Develop and execute zero defect roadmaps with support from cross-functional teams and subject matter experts
- Fulfill our customers' Quality System requirements (APQP, VDA, etc.)
- Analyze changes and deviations for risk and implementation of lessons learned & best practices
- Manage deviations with customers during APQP including development and maintenance of pedigree matrix
- Define and develop special characteristics in collaboration with customers, engineering and operations
- Ensure product success by assessing design, process and suppliers against customer and Sensata requirements throughout NPD
- Lead and participate in 8D activities including coordination of containment activity, failure analysis and problem solving (before and including C-sample build)
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